Steel or aluminium internal doors?

Steel if you want the 25 mm sightline and are dividing space inside; aluminium if the opening is external or the budget is fixed. Steel holds a thinner section because the metal is stronger, so the glass reads as a wall of light with a pencil line around it. Aluminium cannot get below about 45 mm internally and costs materially less.

Decision

Which applies to you

  1. A hallway or kitchen partition you want to disappear

    Steel. 25 mm sightlines and leaves to 1100 x 2600 mm mean a three-panel screen crosses a 3 m opening with two visible lines.

  2. An external opening

    Aluminium, or Sharp Steel external. Internal steel systems are not weather-rated; the external steel range is a different product with a thermal break and drainage.

  3. You are matching an existing Crittall-style window

    Steel, in an arched or square head to the surveyed profile. The section matches; aluminium will read as an approximation.

  4. Budget is the deciding factor

    Aluminium. Internal steel is a hand-welded product and prices accordingly. If the sightline is not the reason you are doing the work, the money is better spent on the glass.

Evidence

The figures behind it

Internal sightline
Steel 25 mm · Aluminium about 45 mm
Maximum leaf
Steel 1100 x 2600 mm · Aluminium 1000 x 2400 mm
Weather rated
Internal steel no · External steel yes · Aluminium yes
Finish
Both 213 RAL; aluminium also anodised
Related

Products this points at

Proof

Projects that used these products

Questions

Also asked

Do internal steel doors need a structural opening?
A screen over about 2.5 m wide is heavy enough to need a checked head. We confirm the loading on survey and issue a weight per panel with the drawings.
Will steel rust inside?
Not in a heated interior. The frames are shot-blasted, zinc-primed and powder-coated. Bathrooms and pool rooms are specified differently and we say so.
Can internal steel doors be fire-rated?
Yes, to FD30 with an intumescent seal and fire-rated glass, on a restricted range of configurations. Ask the technical desk before you set out the opening.

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