Steel security doors

Welded, hot-dip galvanised steel entrance doors, tested to PAS 24:2022 as standard.

Door, side panel, top light · PAS 24
How to choose

Start with the structural opening, not the door

Measure the opening first. Up to 1200 mm wide a single leaf covers it, and it is the cheapest route to PAS 24. From 1200 to 3000 mm, a single leaf with one or two side panels gives the width and the daylight while keeping one lock, one set of seals and one line of adjustment. Choose a pair only where the full width has to clear for furniture, plant or trade access, and take what it costs: an 80 mm meeting stile, a second locking set, a drop-down threshold seal, and water tightness down from Class 7A to Class 6A.

Height decides the top light. Openings to 2700 mm take a full-height leaf with no transom. Above that, glass over a 55 mm transom is stiffer and cheaper than a taller leaf, and it holds the moving leaf at or under 95 kg. Arched and fan heads are made as top lights only; a curved leaf is not made.

Security rating cuts across all four. PAS 24:2022 is standard on every leaf. Specify LPS 1175 A1 or Secured by Design and every pane in the assembly has to be laminated on both leaves, side panels and top lights included, or the rating stops at the door frame and the certificate does not cover the assembly.

Compare the range

Typical structural opening
Entrance door 900-1200 mm wide · Pair 1800-2400 mm · Side panels add 250-900 mm each · Top lights add 300-900 mm of height
Moving parts
Entrance door 1 leaf · Pair 2 leaves · Side panels none · Top lights none
Frame face on view
Door frame 40 mm · Meeting stile 80 mm · Side panel mullion 55 mm · Transom 55 mm
Maximum size
Single leaf 1200 x 2700 mm · Pair 2400 x 2700 mm opening · Panel 900 x 2700 mm · Top light pane 2400 x 900 mm
Thermal, Uw or Up
Door 1.4 · Pair 1.5 · Side panel 1.3 glazed and 1.0 solid · Top light 1.3 W/m2K
Acoustic, Rw
Door 38 dB · Pair 36 dB · Side panel 40 dB · Top light 39 dB, all with acoustic laminate
Weathertightness, BS 6375
Door Class 7A at 300 Pa · Pair Class 6A at 250 Pa · Side panel and top light Class 9A at 600 Pa
Security
PAS 24:2022 on door and pair · Secured by Design and LPS 1175 A1 optional · panels and top lights laminated both leaves to match

Questions

Is steel actually stronger than a composite door?

At the same sightline, yes. A composite door needs a 90 to 100 mm frame face to reach PAS 24, because the infill carries the load. Steel reaches the same rating at 40 mm, because the section carries it. Both pass the same test. The steel door does it with more glass and less frame.

Will a steel door be cold to the touch?

No. The section is thermally broken with a polyamide core, so the inside face is isolated from the outside face. Uw starts at 1.4 W/m2K on a glazed single leaf. Unbroken steel sections, common on older internal screens, do run cold and condense, which is why they are not used outside.

Does the steel rust?

Frames are hot-dip galvanised before painting, so the zinc sits under the 60 to 80 micron powder coat rather than being scratched off with it. Exposed and coastal sites take a two-coat marine specification.

Can I have PAS 24 with a mostly glazed door?

Yes. The rating comes from the lock, the hinges, the frame anchors and the laminated glass, not from how much of the leaf is solid. A fully glazed leaf with 8.8 mm laminate outboard passes. Every pane in the assembly has to be laminated, side panels and top lights included.

Can a side panel or top light be added to an existing door later?

No. Panels and transoms are welded to the door frame in the workshop, so there is no site joint to leak or move. Adding one afterwards means a new frame. Settle the whole opening at survey.

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